Pallets
Why pallets?
Freely available supply of wood - what's not to like? Usually people will be happy for you to remove their excess pallets, but occasionally they will want to keep them for later collection.
Which pallets
Not all pallets are created equal. Good pallets are clean, reasonably sound wood, and most importantly not strangely coloured - or stamped 'MB'. That means they've been soaked in pesticide and are dangerous to work with, or even burn. Ideally you want nice long unsplintered planks, with clean, rust-free nails.
Very occasionally you will see hardwood pallets - which are usually darker, but very different from merely old or discoloured pine. If the wood seems unusually heavy, and solid to the touch, eg when pressing a fingernail or key into the endgrain, you may have an exceptional find. The Makerspace's personal best so far was a Malaysian pallet, made from either Teak or Mahogany.
Breaking down pallets
The first thing to ask is if you need to. Sometimes projects can be built using chunks of assembled pallets and save lots of time and effort with a few judicious cuts and reassembly!
Hammer and crowbars are usually a good choice, or placing a lump of wood under the slats to brace them against the ground, and thumping the strut with a lump hammer, which effectively pulls the nails out.
The ultimate method is a forked pry bar which pries the slats clean off, unfortunately the one Adam built has perished in service and another has yet to be created.
If the pallet is extra splintery sometimes it's not possible to save all of it, in which case it can be worth simply sawing the end struts off, and then attacking the middle with wide crowbars and leverage.
Precautions
Check nails that you've extracted, in case they broke off - pallet nails are very prone to this! Either extract the rest or keep that wood well away from anything that can't handle metal! In practice this means only the Mitre saw, assuming it has the correct blade in. When we have a metal detector wand, it must be used on all ex-pallet wood before use on anything else. Some of our hardware is very expensive and breakage due to something easily avoidable is not at all desirable! Do also bear in mind that even nail-safe machines may throw out nail fragments at great speeds, which is also undesirable.
Nails and screws will also ruin chisels and planes, not just the machines. Look carefully at any holes in your recovered timber, especially around joints or where hinges etc. were attached to ensure that there are no nails or broken screws below the surface. Old floor joists are particularly prone to this sort of contamination and floorboard nails are very substantial obstacles to saw blades.
